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Process Technician

1 month ago

Al Fujairah City, Fujairah, United Arab Emirates Sundus Full time
Roles and responsibilities

Location:Fujairah

Experience:3to 5 Years

Jobresponsibility

  • Knowledge of field include(Stacker/Reclaimer, RP, Ball Mills, Coal Mill Kiln, Decolorizeretc.)
  • Sound in trouble shooting and failureanalysis.
  • Basic knowledge ofequipment's interlocks.
  • Basicknowledge of operation of local panels.
  • Must beaware of safety work permits and onsite jobhazards.
  • Good communication skills with allstake holders including Shift manager, CCR & Servicesdepartment
  • Responsible for plant/equipment's housekeeping and arresting material &air leakages.
  • Ability to supervise/ work inkiln & mills shutdown activities. Ability to fill plantchecklist.

  • 1. ProcessKnowledge

  • Understandingof Manufacturing Processes: In-depth knowledge ofthe processes used in the specific industry, such as chemical,food, pharmaceutical, oil & gas, or semiconductormanufacturing.
  • ProcessOptimization: Ability to identify areas forimprovement in production processes and recommend or implementchanges to increase efficiency, reduce waste, or improvequality.
  • ProcessMonitoring: Skill in continuously monitoringprocesses and production parameters, ensuring that they are runningaccording to specifications and identifyingdeviations.
  • ControlSystems: Knowledge of control systems likeSCADA (Supervisory Control and DataAcquisition), PLC (Programmable LogicControllers), and DCS (DistributedControl Systems) to monitor and controlproduction.

  • 2. Technicaland MechanicalSkills

  • EquipmentOperation: Ability to operate and maintain complexmachinery and equipment used in manufacturing, ensuring theyfunction efficiently andsafely.
  • Troubleshooting:Skill in identifying, diagnosing, and resolving mechanical,electrical, or process-related issues that may arise duringproduction.
  • PreventiveMaintenance: Experience with routine preventivemaintenance on machines and equipment to reduce downtime and avoidcostlyrepairs.
  • Instrumentation:Knowledge of instrumentation systems, such as pressure,temperature, flow, and level sensors, to measure and controlprocessparameters.
  • Calibration:Experience in calibrating instruments and ensuring that readingsare accurate and within acceptablelimits.

  • 3. QualityControl andAssurance

  • Inspectionand Testing: Ability to perform regular inspectionsand testing of materials, products, or processes to ensure theymeet industry standards andspecifications.
  • StandardOperating Procedures (SOPs): Familiarity withwriting, reviewing, and following SOPs to ensure that processes areconducted consistently andsafely.
  • Compliance:Knowledge of relevant industry regulations and standards (e.g.,ISO, OSHA, GMP, FDA) and ensuring that the process adheres to theseguidelines.
  • TroubleshootingQuality Issues: Ability to identify root causes ofproduct defects or process issues and work with the team to resolvethem quickly to maintain qualitystandards.

  • 4. Analyticaland Problem-SolvingSkills

  • DataAnalysis: Ability to analyze process data (e.g.,from sensors, control systems, production logs) to identify trends,diagnose issues, and improveprocesses.
  • Root CauseAnalysis: Proficiency in identifying the root causeof problems and developing solutions to preventrecurrence.
  • CriticalThinking: Applying logical reasoning to solvecomplex process-related issues and optimizeproduction.
  • Statistical ProcessControl (SPC): Knowledge of statistical methods usedto monitor and control processes to ensure consistent productquality.

  • 5. Safety andComplianceAwareness

  • Healthand Safety Regulations: Strong understanding ofworkplace safety standards, including knowledge of OSHA regulationsor industry-specific safetypractices.
  • RiskAssessment: Ability to assess potential risks in theprocess, including hazards from chemicals, machinery, andelectrical systems, and implement appropriate controlmeasures.
  • EmergencyProcedures: Knowledge of emergency procedures andthe ability to respond appropriately in case of accidents,equipment failure, or environmentalhazards.
  • Personal ProtectiveEquipment (PPE): Familiarity with the appropriateuse of PPE to ensure worker safety in potentially hazardousenvironments.

  • 6.Automation and ControlSystems

  • PLCProgramming: Experience with programming andconfiguring PLC systems, including theability to troubleshoot PLC-controlledprocesses.
  • SCADASystems: Proficiency in operating andtroubleshooting SCADA systems used forremote monitoring and control of industrialprocesses.
  • IndustrialAutomation: Knowledge of automation technologiesused in manufacturing and the ability to work with automatedsystems to optimizeproduction.
  • Sensors andActuators: Understanding how sensors and actuatorsfunction within automated processes to control production andmanage quality.
Desired candidate profile

1. ProcessKnowledge

  • Understandingof Manufacturing Processes: In-depth knowledge ofthe processes used in the specific industry, such as chemical,food, pharmaceutical, oil & gas, or semiconductormanufacturing.
  • ProcessOptimization: Ability to identify areas forimprovement in production processes and recommend or implementchanges to increase efficiency, reduce waste, or improvequality.
  • ProcessMonitoring: Skill in continuously monitoringprocesses and production parameters, ensuring that they are runningaccording to specifications and identifyingdeviations.
  • ControlSystems: Knowledge of control systems likeSCADA (Supervisory Control and DataAcquisition), PLC (Programmable LogicControllers), and DCS (DistributedControl Systems) to monitor and controlproduction.

2.Technical and MechanicalSkills

  • EquipmentOperation: Ability to operate and maintain complexmachinery and equipment used in manufacturing, ensuring theyfunction efficiently andsafely.
  • Troubleshooting:Skill in identifying, diagnosing, and resolving mechanical,electrical, or process-related issues that may arise duringproduction.
  • PreventiveMaintenance: Experience with routine preventivemaintenance on machines and equipment to reduce downtime and avoidcostlyrepairs.
  • Instrumentation:Knowledge of instrumentation systems, such as pressure,temperature, flow, and level sensors, to measure and controlprocessparameters.
  • Calibration:Experience in calibrating instruments and ensuring that readingsare accurate and within acceptablelimits.

3. QualityControl andAssurance

  • Inspectionand Testing: Ability to perform regular inspectionsand testing of materials, products, or processes to ensure theymeet industry standards andspecifications.
  • StandardOperating Procedures (SOPs): Familiarity withwriting, reviewing, and following SOPs to ensure that processes areconducted consistently andsafely.
  • Compliance:Knowledge of relevant industry regulations and standards (e.g.,ISO, OSHA, GMP, FDA) and ensuring that the process adheres to theseguidelines.
  • TroubleshootingQuality Issues: Ability to identify root causes ofproduct defects or process issues and work with the team to resolvethem quickly to maintain qualitystandards.

4.Analytical and Problem-SolvingSkills

  • DataAnalysis: Ability to analyze process data (e.g.,from sensors, control systems, production logs) to identify trends,diagnose issues, and improveprocesses.
  • Root CauseAnalysis: Proficiency in identifying the root causeof problems and developing solutions to preventrecurrence.
  • CriticalThinking: Applying logical reasoning to solvecomplex process-related issues and optimizeproduction.
  • Statistical ProcessControl (SPC): Knowledge of statistical methods usedto monitor and control processes to ensure consistent productquality.

5. Safety andComplianceAwareness

  • Healthand Safety Regulations: Strong understanding ofworkplace safety standards, including knowledge of OSHA regulationsor industry-specific safetypractices.
  • RiskAssessment: Ability to assess potential risks in theprocess, including hazards from chemicals, machinery, andelectrical systems, and implement appropriate controlmeasures.
  • EmergencyProcedures: Knowledge of emergency procedures andthe ability to respond appropriately in case of accidents,equipment failure, or environmentalhazards.
  • Personal ProtectiveEquipment (PPE): Familiarity with the appropriateuse of PPE to ensure worker safety in potentially hazardousenvironments.

6.Automation and ControlSystems

  • PLCProgramming: Experience with programming andconfiguring PLC systems, including theability to troubleshoot PLC-controlledprocesses.
  • SCADASystems: Proficiency in operating andtroubleshooting SCADA systems used forremote monitoring and control of industrialprocesses.
  • IndustrialAutomation: Knowledge of automation technologiesused in manufacturing and the ability to work with automatedsystems to optimizeproduction.
  • Sensors andActuators: Understanding how sensors and actuatorsfunction within automated processes to control production andmanage quality.
KeySkills
Process Documents,ProcessEquipment,Process Systems
Employment Type: Full-time
Department / FunctionalArea: Business Process Improvement
Experience: Not Mentioned years
Gender: Male
Vacancy: 1
Joining Date: Thu, 30 Jan2025