Process Technician

3 weeks ago


Al Fujairah City, Fujairah, United Arab Emirates Sundus Full time
Roles and responsibilities

Location:

FujairahExperience:

3 to 5 YearsJob responsibility

Knowledge of field include (Stacker/Reclaimer, RP, Ball Mills, Coal Mill Kiln, Decolorizer etc.)Sound in trouble shooting and failure analysis.Basic knowledge of equipment's interlocks.Basic knowledge of operation of local panels.Must be aware of safety work permits and onsite job hazards.Good communication skills with all stakeholders including Shift manager, CCR & Services department.Responsible for plant/equipment's housekeeping and arresting material & air leakages.Ability to supervise/work in kiln & mills shutdown activities. Ability to fill plant checklist.1. Process KnowledgeUnderstanding of Manufacturing Processes

: In-depth knowledge of the processes used in the specific industry, such as chemical, food, pharmaceutical, oil & gas, or semiconductor manufacturing.Process Optimization

: Ability to identify areas for improvement in production processes and recommend or implement changes to increase efficiency, reduce waste, or improve quality.Process Monitoring

: Skill in continuously monitoring processes and production parameters, ensuring that they are running according to specifications and identifying deviations.Control Systems

: Knowledge of control systems like

SCADA

(Supervisory Control and Data Acquisition),

PLC

(Programmable Logic Controllers), and

DCS

(Distributed Control Systems) to monitor and control production.2. Technical and Mechanical SkillsEquipment Operation

: Ability to operate and maintain complex machinery and equipment used in manufacturing, ensuring they function efficiently and safely.Troubleshooting

: Skill in identifying, diagnosing, and resolving mechanical, electrical, or process-related issues that may arise during production.Preventive Maintenance

: Experience with routine preventive maintenance on machines and equipment to reduce downtime and avoid costly repairs.Instrumentation

: Knowledge of instrumentation systems, such as pressure, temperature, flow, and level sensors, to measure and control process parameters.Calibration

: Experience in calibrating instruments and ensuring that readings are accurate and within acceptable limits.3. Quality Control and AssuranceInspection and Testing

: Ability to perform regular inspections and testing of materials, products, or processes to ensure they meet industry standards and specifications.Standard Operating Procedures (SOPs)

: Familiarity with writing, reviewing, and following SOPs to ensure that processes are conducted consistently and safely.Compliance

: Knowledge of relevant industry regulations and standards (e.g., ISO, OSHA, GMP, FDA) and ensuring that the process adheres to these guidelines.Troubleshooting Quality Issues

: Ability to identify root causes of product defects or process issues and work with the team to resolve them quickly to maintain quality standards.4. Analytical and Problem-Solving SkillsData Analysis

: Ability to analyze process data (e.g., from sensors, control systems, production logs) to identify trends, diagnose issues, and improve processes.Root Cause Analysis

: Proficiency in identifying the root cause of problems and developing solutions to prevent recurrence.Critical Thinking

: Applying logical reasoning to solve complex process-related issues and optimize production.Statistical Process Control (SPC)

: Knowledge of statistical methods used to monitor and control processes to ensure consistent product quality.5. Safety and Compliance AwarenessHealth and Safety Regulations

: Strong understanding of workplace safety standards, including knowledge of OSHA regulations or industry-specific safety practices.Risk Assessment

: Ability to assess potential risks in the process, including hazards from chemicals, machinery, and electrical systems, and implement appropriate control measures.Emergency Procedures

: Knowledge of emergency procedures and the ability to respond appropriately in case of accidents, equipment failure, or environmental hazards.Personal Protective Equipment (PPE)

: Familiarity with the appropriate use of PPE to ensure worker safety in potentially hazardous environments.6. Automation and Control SystemsPLC Programming

: Experience with programming and configuring

PLC

systems, including the ability to troubleshoot PLC-controlled processes.SCADA Systems

: Proficiency in operating and troubleshooting

SCADA

systems used for remote monitoring and control of industrial processes.Industrial Automation

: Knowledge of automation technologies used in manufacturing and the ability to work with automated systems to optimize production.Sensors and Actuators

: Understanding how sensors and actuators function within automated processes to control production and manage quality.#J-18808-Ljbffr

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