PPC (Production Planning and Control) and Dust
3 days ago
**Job Summary**
**Responsibilities**:
**1. Production Planning and Control (PPC)**:
- Develop and execute **comprehensive master production schedules** for manufacturing 18K and 21K gold jewelry, adhering to Kuwaiti, Turkish, Italian, and other international design requirements.
- Optimize **workflow and process sequencing** for design-specific activities such as wax model creation, casting, stone setting, polishing, and finishing.
- Collaborate with design and production teams to ensure **manufacturing capacity** aligns with forecasted demand and deadlines.
- Track and manage **work-in-progress (WIP) inventory** to maintain operational efficiency and meet production timelines.
- Leverage **ERP systems and production software** to monitor progress, address bottlenecks, and propose actionable solutions to improve productivity.
**2. Dust Control, Recovery Management, and Process Optimization**:
- Implement and oversee a **comprehensive gold dust collection system** across key manufacturing stages, including cutting, filing, buffing, and polishing.
- Conduct **micro-level inspections** of existing dust control processes to identify gaps and inefficiencies, ensuring all critical recovery points are accounted for.
- Recommend and secure management approval for **parameter updates or missing recovery methods**, ensuring no opportunities for gold recovery are overlooked.
- Refine the collection, filtration, and processing techniques to achieve **maximum gold recovery efficiency** from dust and debris.
- Document gold dust yields with precision, reintegrating recovered materials back into production while maintaining quality and carat standards.
- Regularly audit and maintain **dust collection systems** (e.g., extraction hoods, bag filters, and centrifugal separators) to ensure uninterrupted performance.
- Work closely with the refining team to convert recovered gold into usable alloys while ensuring compliance with 18K and 21K purity requirements.
**3. Quality Control and Assurance**:
- Monitor and ensure the purity and integrity of recovered gold meet internal and international **quality standards**.
- Conduct routine inspections to detect inefficiencies in the dust recovery process and develop corrective measures.
- Enforce strict quality protocols across production departments, focusing on maintaining the precision required for international jewelry designs.
**4. Inventory Management**:
- Oversee and manage inventory levels for raw materials, gemstones, auxiliary supplies, and recovered gold dust to maintain a **steady production flow**.
- Collaborate with procurement teams to source materials based on **BOM (Bill of Materials)**, ensuring mínimal wastage and optimal resource utilization.
- Maintain an **accurate database** of material usage and recovery records for auditing and cost analysis.
**5. Process Innovation and Technical Coordination**:
- Work closely with design and production teams to ensure production processes are optimized for **complex design intricacies**, such as filigree work and stone-encrusted patterns.
- Drive improvements in recovery and manufacturing by recommending **innovative technologies** and optimizing existing dust collection and production strategies.
- Evaluate and integrate advanced manufacturing systems such as **CNC machinery, laser engraving tools, and vacuum casting systems** to enhance operational capabilities.
**6. Reporting and Documentation**:
- Generate and present detailed reports on production and recovery metrics, including **gold loss percentages, recovered gold weight, and throughput rates**.
- Ensure all operations comply with **legal and internal standards** for material accountability and loss prevention.
- Provide actionable insights to the management team to guide decision-making and improve **process efficiency**.
**7. Employee Training and Compliance**:
- Train production staff on **best practices for dust management**, including proper collection, storage, and safety protocols.
- Ensure compliance with workplace safety and environmental regulations regarding gold dust handling and byproduct disposal.
- Develop and implement **Standard Operating Procedures (SOPs)** to standardize and improve dust recovery and production processes.
**8. Sustainability and Loss Prevention**:
- Design and implement strategies to minimize material losses across manufacturing stages, particularly in high-waste processes like filing and buffing.
- Promote **sustainable practices** by reintegrating all recoverable materials into production streams and adopting eco-friendly technologies.
- Conduct regular assessments to ensure recovery processes align with the factory's environmental policies and standards.
**9. Team Collaboration**:
- Work closely with designers and artisans to align production workflows with the aesthetic and technical requirements of custom and bulk orders.
- Act as a central liaison between production, quality control, and inventory teams to
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