QC Inspector

4 weeks ago

dubai, United Arab Emirates National Oilwell Varco Full time
NOTE: Please ONLY apply if you have sufficient experience and skills required as per job description below.Job Summary.QC Inspector – machine shop experience CNC milling and turning; valve manufacture; use CMM equipment, experienced in facing API Q1, API 6A, API 6D audits; strong knowledge of valve assembly inspection; perform inspection on parts using precision measuring equipment; perform visual inspection on machined parts, review MTCs against material and API specifications; experience in NDE, heat treatment, painting, phosphating, Xylan coatings; review full QC document package and highlight issues; witness pressure testing and load testing; read machining drawings and GD&T symbols; perform welding audits; perform hardness checks; work independently, plan and witness electromechanical FAT; prepare reports. Good English required, ability to write nonconformance reports and perform root cause analysis and review ITPs.RESPONSIBILITIES:
Ensure all company policies surrounding material handling, health & safety, quality requirements and housekeeping are met.Adhere to NOV’s IT policies and ensure that confidentiality of drawings, specifications, procedure, and documents in always maintained (digital or printed)Perform workplace, internal and supplier quality audits when required.Interpret, evaluate and perform examinations, inspections and test in accordance with applicable specifications, procedures and drawings.Examine certification supplied with received materials and components in line with internal processes/purchase order and related requirements, expediting any discrepancies with certification, purchasing and supply base.Support inspection Cell Leader to feed priorities into inspection WIP locations to enable the timely and effective inspection of parts in accordance with production and sales schedules.Place purchase orders and coordinate delivery of items to be coated externally, including liaison with Stores, Purchasing and Supply base in accordance with production schedule.Carry out inspection of coated parts and interpret the results to make recommendations for acceptance or otherwise of parts based on inspection results.Review nonconforming product and determine and take the most appropriate action utilising all available data sources, experience and knowledge.Select, calibrate, or operate equipment used in the QC inspection of coated products or materials.Conduct pre-operation daily and other checks on equipment where required.Raise and process NCRs as required and determine and take the most appropriate action, using all available relevant data sources.Review NDE, heat treatment, coating and welding reports including personnel qualification highlight deficiencies if any.Witness pressure tests, load tests, perform surveillance and inspections in fabrication and welding.Witness factory acceptance test, perform final inspection and release product.Liaise with engineering, suppliers, QC team and QA manager on NCRs as required.Liaise with QC/ISE Operations/ISE Aftermarket function cell leader of area assigned as appropriate for daily workload requirements.Support wider inspection function, by carrying out inspection duties when business requirements dictate.Support other departments and carry out other duties as and when business requirements dictate as may be reasonably expected by Line Manager.Assist the continued development of the process, methodology and equipment utilised within the function.Travel when required as dictated by business needs.Perform any other duties as may be required to support the business.
SKILLS/COMPETENCIES:
Knowledge of GD&T symbols, use precision measuring equipment, accurately and efficiently perform dimensional checks on products that have been manufactured to a high degree of precisionAbility to read and apply information in drawings, technical specifications, codes, standard and other documents for inspection purposesThorough understanding of materials, welding, heat treatment, NDE, coating, FAT (mechanical, hydraulic and electrical)Read information material test certificate and report and determine conformity of materialAbility to use of coordinate measuring machine CMM is preferredGood knowledge of quality control in welding and destructive / non-destructive testing methods
EXPERIENCE/EDUCATION/SKILL-SET REQUIRED:Essential:
Working knowledge API 6A and 6D productsKnowledge of GD&T symbols, use precision measuring equipment, accurately and efficiently perform dimensional checks on products that have been manufactured to a high degree of precision.Ability to read and apply information in drawings, technical specifications, codes, standard and other documents for inspection and quality control.Read information material test certificate and report and determine conformity of material.Good knowledge of quality control in heat-treatment, coating, welding and non-destructive process, including concept of process validationPerform workplace and internal quality audits.Knowledge and ability to perform fabrication and welding surveillance and inspection.Communication with suppliersGood written and spoken English and ability to communicate effectively.Knowledge and use of ERP systemQuality Management system awarenessKnowledge of CE, EN10204 documentation requirements.
Desirable:
Degree in engineeringAbility to use of coordinate measuring machine CMM is preferred.Ability to interpret weld radiographic films.Ability to perform UT in welds using latest equipment.Welding and Painting Inspector qualificationsInternal audit qualifications in QHSEExposure to wireline sector of the oil and gas industryWorking knowledge of Risk and COSHH Assessment documentation
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