Commissioning Engineer

7 days ago

Abu Dhabi, Abu Dhabi, United Arab Emirates KBR, Inc. Full time
Roles and responsibilities
  • Industry Experience: At least 15+ years of experience in commissioning and project management within the Oil & Gas industry.
  • Technical Expertise: Deep familiarity with process plant and equipment, pipelines, pigging operations, and commissioning of utility packages.
  • Communication: Excellent written and verbal communication skills, capable of engaging effectively with multidisciplinary and multicultural project teams.
  • Risk Management: Strong skills in safety hazard evaluation and risk assessment preparation.

Specialist Roles And Responsibilities

  • Requires an in-depth knowledge of Oil & Gas process plant & equipment, Compressors & ancillary systems, H2S removal & gas sweetening systems, condensate sweetening systems, hot oil and flare systems
  • Experience of pipelines and pigging operations
  • Experience in Commissioning of Utility packages.
  • Excellent written and verbal communications skills, and the ability to communicate effectively at all levels.
  • Experience of multicultural project teams.
  • Specific experience in the roles and responsibilities outlined below.

Anticipated Roles And Responsibilities

  • Provide a positive role in promoting good HSE culture
  • Evaluation of safety hazards and preparation of risk assessments.
  • Review and approve Pre-Commissioning & Commissioning activities at Fabrication Yard.
  • Review and approve discipline status indices by system.
  • Assist planning Engineer to establish commissioning network, priorities, durations and look ahead schedules.
  • Provide assistance to preservation maintenance team.
  • Review operating philosophies & operator guides.
  • Review Commissioning & start up spares including Vendor spare parts and consumable list.
  • Review of materials, tools & test equipment required for commissioning.
  • Review the HSSE requirements of all specialist equipment/fluids.
  • Review vendor packages for compliance with specifications witness factory acceptance tests and Operational Tests.
  • Identification of temporary equipment required for commissioning of the facility Assist EPC contractor & monitor execution of work to achieve mechanical completion.
  • Acceptance of Mechanically Complete sub-systems from the EPC contractor including punch out, clearance and handover.
  • Interface with Engineering support personnel on technical matters.
  • Conduct individual equipment noise surveys.
  • Review and acceptance of Operational Test Procedures.
  • Review of specific method statements / procedures.
  • Review of isolation registers during commissioning phase.
  • Witness chemical cleaning or flushing operations
  • Witness purging operations
  • Witness EPC contractor activities during process system dynamic commissioning utilising safe fluids.
  • Witness vessels for internal inspection, isolations, air movers & temporary lighting.
  • Carry process first fill & top up of process systems.
  • Assist with Change out of commissioning & start up filters & strainers.
  • Review and approve Nitrogen/Helium Sensitive Leak test packs.
  • Co-ordinate and direct technicians and operations technicians to progress Commissioning activities in line with Project Planning Priorities and Commissioning Procedures.
  • Provide assistance to operations during start up.
  • Conduct performance testing for the facility.
Desired candidate profile

  • Pre-Commissioning Preparation:

    • Review project documentation (e.g., design plans, technical specifications, safety protocols) to understand the system's requirements and prepare for the commissioning process.
    • Collaborate with project managers, engineers, and other stakeholders to develop commissioning plans and schedules.
    • Verify the installation of systems and equipment against the design documentation to ensure they are properly set up and meet all required standards.

  • System Testing and Startup:

    • Conduct a series of tests to ensure that electrical, mechanical, control, and safety systems are functioning as intended.
    • Perform functional testing, leak testing, pressure testing, and electrical systems testing to verify that the equipment operates safely and efficiently.
    • Oversee the startup of equipment, including pumps, turbines, boilers, electrical systems, HVAC systems, and control systems, ensuring smooth operation during the initial phase.

  • Troubleshooting and Issue Resolution:

    • Identify and troubleshoot any issues that arise during the commissioning process, such as mechanical failures, electrical faults, or control system glitches.
    • Work closely with other engineering teams to resolve issues and ensure that systems are operating within their specified parameters.
    • Coordinate with contractors and suppliers to address any problems or defects in equipment or installation.

  • System Optimization and Performance Testing:

    • Optimize the performance of systems by adjusting settings, fine-tuning controls, and ensuring all components work efficiently.
    • Perform system performance evaluations, such as energy efficiency assessments, load balancing, and capacity checks to ensure systems meet operational expectations.
    • Test systems under normal and peak load conditions to ensure reliability and stability.

  • Documentation and Reporting:

    • Maintain detailed records of all commissioning activities, including test results, system configurations, and any changes made during the commissioning process.
    • Prepare commissioning reports, outlining the status of the systems, identified issues, and solutions, along with any recommendations for improvement or maintenance.
    • Ensure compliance with industry standards, regulatory requirements, and safety protocols throughout the commissioning process.

  • Client and Stakeholder Communication:

    • Communicate effectively with clients, contractors, project managers, and other stakeholders to keep them informed of the commissioning progress and any issues encountered.
    • Provide technical support and training to clients, operators, and maintenance teams, ensuring they understand how to operate and maintain the systems effectively.
    • Offer expert advice to clients regarding system improvements, modifications, or upgrades during and after the commissioning process.

  • Handover and Final Acceptance:

    • Ensure the systems are fully operational, and all issues are addressed before the formal handover to the client or operational team.
    • Conduct final inspections and ensure that all documentation (e.g., as-built drawings, operation manuals) is complete and provided to the client.
    • Obtain formal approval and acceptance from clients or regulatory authorities that the system meets all requirements for operation.

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