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Production Optimization Leader

2 weeks ago

Dubai, Dubai, United Arab Emirates NAFFCO FZCO Full time

About NAFFCO FZCO:

NAFFCO FZCO is a leading provider of fire protection and security solutions. We are seeking a highly skilled In-Process Engineer to join our team and contribute to the development of innovative solutions.

Job Description:

The In-Process Engineer will be responsible for overseeing and optimizing manufacturing processes, ensuring quality standards, and identifying improvements in the production line. The successful candidate will collaborate with the production, quality control, and engineering teams to monitor and enhance the efficiency, reliability, and safety of automotive manufacturing processes.

Key Responsibilities:

  • Process Optimization: Monitor and analyze manufacturing processes to ensure they are running efficiently and in line with production targets. Identify areas of improvement within existing processes to increase production efficiency, reduce waste, and improve product quality.
  • Quality Assurance: Work closely with the quality control team to ensure product quality meets customer specifications and industry standards. Develop, implement, and monitor in-process quality control methods to identify defects or variations during production.
  • Troubleshooting & Problem Solving: Provide on-the-floor support for troubleshooting any process-related issues that arise during production. Analyze and solve production problems related to materials, machinery, or methods that could affect manufacturing efficiency or product quality.
  • Documentation & Reporting: Maintain up-to-date documentation for all processes, work instructions, and standard operating procedures (SOPs). Prepare detailed reports on process performance, improvements, and any changes to existing procedures.
  • Collaboration & Cross-functional Support: Collaborate with the production, engineering, and maintenance teams to ensure smooth operation and continual improvement of the production processes.
  • Training & Development: Provide training and guidance to production operators and team members on best practices for process efficiency and quality standards.
  • Safety & Compliance: Ensure that all processes comply with safety regulations and best practices.
  • Continuous Improvement & Innovation: Stay up to date with the latest advancements in automotive manufacturing technologies, process improvements, and industry trends.

Requirements:

  • Bachelor's degree in Mechanical Engineering, Automotive Engineering, Industrial Engineering, or a related field.
  • Proven experience in process engineering, preferably in an automotive or manufacturing environment.
  • Strong knowledge of automotive manufacturing processes, including assembly, welding, painting, and injection molding.
  • Familiarity with Lean Manufacturing, Six Sigma, and other process improvement methodologies.
  • Experience in using process optimization tools and techniques (e.g., FMEA, SPC, control charts).
  • Proficiency with process monitoring and control software (e.g., MES, ERP systems).
  • Strong analytical and problem-solving skills with the ability to identify root causes and implement solutions.
  • Excellent communication skills, both written and verbal, with the ability to interact effectively across departments.
  • Ability to work independently and as part of a cross-functional team.

Preferred Skills:

  • Certification in Six Sigma or Lean Manufacturing (Green Belt, Black Belt).
  • Experience in automotive parts production or assembly.
  • Proficiency with CAD software and other engineering tools for process design.