Quality Assurance Specialist

4 days ago

Abu Dhabi, Abu Dhabi, United Arab Emirates Petrofac Full time

Petrofac is a leading international service provider to the energy industry, with a diverse client portfolio.

We recruit, reward, and develop our people based on merit regardless of race, nationality, religion, gender, age, sexual orientation, marital status or disability.

The world is re-thinking its energy supply and energy security needs; planning for a phased transition to alternative energy sources.

This is an exciting time to join us on this journey.

Key Responsibilities

Welding:

  • Monitoring and reporting fabrication, installation, erection, and testing processes of process piping, steel structures, tanks, vessels, and metallic items.
  • Review of WPS, PQR, and weld maps.
  • Witness Welder Qualifications. Ensure that material/welding consumables are stored and handled correctly, when required material traceability is maintained and correct material used.
  • Ensure a system of welding consumable control is implemented.
  • Ensure welding machines/baking ovens/quivers are in serviceable condition and where required is within the valid calibration period.
  • Timely inspection during fabrication and construction.
  • Check for the qualification of the welding personnel and the kind of materials being used for the process.
  • Carry out inspection of work in progress including checking if the right procedure is followed for the welding process.
  • Perform visual and dimensional checks.
  • Monitor welding process parameters for compliance with approved procedures and project specifications.
  • Perform in-process (before/during/after) and final visual inspections.
  • Prepare/Review Inspection reports(Fit-up, Final Visual).
  • Monitor performance of contractors, ensure personnel are qualified and competent to perform allocated tasks, have valid certification, where required, for the welding techniques in use.
  • Review test reports including PWHT chart/records for process output compliance with requirements.
  • Prepare/review daily welding reports.

Coating:

  • Ensure weather conditions are acceptable in line with applicable standards/specifications (Environmental, time and economic constraints).
  • Ensure manufacturer's instructions and MSDS are followed while handling & storage of Painting/Coating materials abrasives at site.
  • Ensure that data sheets are available, material traceability is maintained and correct material used.
  • Monitor performance of contractors, ensure Applicators are competent and where required have valid certification for the process in use, equipment is in serviceable condition.
  • Ensure inspection and test equipment is serviceable, with in-calibration period and personnel are knowledgeable in its use.
  • Ensure weld area is covered before blasting, where pressure testing is not completed.
  • Ensure protection of flange serration, instruments etc before blasting.
  • Ensure surface preparation blast profile/cleanliness meet requirements.
  • Continuous monitoring of surface cleanliness and record surface profile (Should take place at least three times during the coating process: before any surface preparation activities starts, after surface preparation, before coating begins and between each application of coating in a multi-coat system).
  • Monitor wet film thickness during application and application technique.
  • Monitor dry film thickness and recoating intervals.
  • Ensure any identification marks or tags removed or over coated are replaced.
  • After the full curing activity conduct visual inspection and specified non-destructive and/or destructive tests.
  • Visual inspection after each coat (Verify correct shade, degree of gloss and evenness and be free from tackiness after drying/curing and free from cracks, holidays, runs sags, wrinkles, patches, brush or roller marks or other defects that may deleterious to the quality of the coating).
  • Witness destructive tests as applicable in accordance with the project specifications (Holiday detection, Adhesion testing, Impact resistance testing, Cathodic dis-bondment testing, Thickness of coating on steel body, Thickness of coating on weld bead, Peel test, Overall degree of adhesion, voids exposing bare metal).
  • Check for any damages and defects upon completion of the each stage of painting/coating works.
Essential Qualifications and Skills

Qualifications:

  • Diploma in Mechanical Engineering or equivalent.
  • CSWP 3.1 or AWS CWI for Welding and BGAS Gr-II or NACE Level II for Painting / Coating Inspector

Skills:

  • Minimum 7 years' experience as Welding/Piping/Pipeline QC Inspector & Painting/coating/refractory/fireproofing QC Inspector.
  • Should have experience in oil & gas/petrochemical industry.
  • Should have previously worked with major EPC contractor or their subcontractors.

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