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Components Repair Engineer
2 months ago
At AirArabia-India (G9IN), we are seeking a highly skilled Components Repair Engineer to join our team. As a key member of our Component Repair team, you will be responsible for planning and organizing the End-to-End processes of unserviceable components from receipt to disposition, ensuring timely and cost-efficient components support to aircraft operations.
Key Responsibilities:- Plan and organize component repair processes to ensure timely and cost-efficient support to aircraft operations.
- Conduct technical due diligence and shop periodic reviews to identify opportunities for component repair cost reduction.
- Lead and manage Total Component Support (TCS), logistics, expediting, and repair teams to bring time and cost efficiency in the component pool/repair cycle management.
- Provide leadership and mentorship to reporting lines to achieve KPIs.
- Build KPIs to bring clarity and challenge into defined roles to bring cost efficiency into the function and department objectives.
- Measure and manage service levels of PBH contractor, escalate SLA variance, core return TAT delays to improve performance and mitigate cost leakages.
- Build day-to-day liaison with Line & Base maintenance to induce better coordination on installation/removals of pool components to avoid delays/penalties.
- Effectively use AMOS data analytics to study trends and identify areas of corrective actions related to rotable, repair, logistics management.
- Collaborate with TCM team to support timely transition from TCS to TCM phase for pool management.
- Initiate engineering inquiries to get disposition from CAMO technical services.
- Engage with cross-functional stakeholders to effectively manage and support repair cycle through effective control across the supply chain process.
- Assist in assessment and development of new repair service providers to support AirArabia expansion of operations.
- Improvise process through continuous improvement and automation in repair and component management function.
- Ensure effective administration of Total Component Support program as per agreed contractual terms with the Service Provider.
- Build KPI around component repair cost through initiatives such as introduction of new Repair shops, negotiating better pricing, exploring local Third-Party repair options, in-sourcing of repairs at Air Arabia workshops through building in-house capabilities.
- Ensure contractual SLAs are met in terms of component availability and associated timelines.
- Engage with Service Provider for over and above cost estimates/claims and act as a focal point between Service Provider and ABY maintenance to achieve cost efficiency in the repair expenditure.
- Reviews & evaluates reasons for parts declared scrap by repair shops/OEMs.
- Provide disposition based on findings or in accordance with existing contracts and/or Supplier support conditions.
- Engage internally with TS, Reliability, and Planning etc. and externally with suppliers, OEMs, and/or aircraft manufacturer to seek resolution with an aim of achieving cost and time efficiency.
- Perform technical analysis and evaluation of component repair estimates by analyzing shop reports and published reliability, modification data, establishing legitimacy of the charges.
- Ensure cost is approved as per Authority approval levels.
- Carry out technical & commercial analysis of disputed claims such as customer-induced damage and warranties.
- Negotiate final settlement of the warranty claim with repairer and component manufacturers (OEM).
- Investigate abnormal trends through analyzing reliability data, industry trends, and engage repair stations for support to avoid cost impact and to initiate remedial repair actions for enhanced reliability and to arrest repetitive defects/trends.
- Reviews technical disposition & failure history of parts declared as rogue & coordinates with supplier in seeking remedies in accordance with the agreements/SSCs etc.
- Maintain effective liaison with Maintenance, Planning, Technical Services, Procurement to ensure efficient planning of component maintenance activity and to ensure maximum component coverage for scheduled and unscheduled maintenance.
- Ensure procurement activities comply with company policies and aviation regulation.
- Negotiate repair contracts, pricing, and turnaround time with vendors.
- Conduct regular audits of repair vendors to ensure quality and compliance.
- Extract maximum economic value from surplus, slow-moving, and scrap items as per approved SOP.
Note – The role defined here is not exhaustive and duties and responsibilities in line with the job function may be added from time to time.
Qualifications:- Minimum bachelor's Degree in Aeronautical/Mechanical engineering.
- With 5+ years' experience within Component Repair in the Aviation industry.
- Familiarity of airworthiness regulations (GCAA, FAA, EASA) is a must.
- Proficient in AMOS and analytics.
- Technical and commercial acumen to understand component shop reports/Technical estimates.
- Experienced in working with a team with heavy work-load schedules & ad-hoc scenarios.
- Capable of working in adherence to policies, procedures, and operating manuals as per business needs and in line with adopted regulations and approved quality standards.
- Cost-oriented, and problem-solving skills.