Production Manager
4 months ago
**Job Title**: Production Manager - Masterbatch
**Location**: Sharjah - Saif Zone
**Job Type**: Full-Time
**Reports To**: Plant Manager
**Job Summary**:
**Key Responsibilities**:
- **Production Planning and Management**:
- Develop and implement production schedules to meet customer orders, production targets, and delivery deadlines.
- Monitor and manage the production process to ensure that products are manufactured on time and within quality standards.
- Allocate resources, including manpower, materials, and machinery, to maximize efficiency and minimize waste.
- **Team Leadership and Development**:
- Lead, coach, and mentor the production team, including supervisors, machine operators, and production staff.
- Conduct regular performance evaluations, provide feedback, and identify training and development needs.
- Foster a positive and collaborative work environment focused on continuous improvement and safety.
- **Quality Control**:
- Ensure that all products meet the required quality standards by closely monitoring production processes and collaborating with the Quality Control team.
- Implement and enforce quality control procedures, addressing any deviations promptly to prevent defects and rework.
- Work with the R&D and Quality Assurance teams to improve product quality and consistency.
- **Process Optimization and Continuous Improvement**:
- Identify opportunities to improve production efficiency, reduce costs, and enhance product quality through process optimization and lean manufacturing techniques.
- Lead continuous improvement initiatives, such as Kaizen events, to drive operational excellence.
- Monitor key performance indicators (KPIs) and use data-driven insights to make informed decisions.
- **Health, Safety, and Environmental Compliance**:
- Ensure that all production activities comply with health, safety, and environmental regulations and company policies.
- Promote a culture of safety within the production team by conducting regular safety training, audits, and risk assessments.
- Investigate and report on any safety incidents, implementing corrective actions to prevent recurrence.
- **Inventory and Supply Chain Management**:
- Coordinate with the procurement and inventory teams to ensure a steady supply of raw materials and components needed for production.
- Monitor inventory levels to minimize excess stock and reduce the risk of shortages or production delays.
- Work closely with suppliers to resolve any issues related to the quality or availability of materials.
- **Budgeting and Cost Control**:
- Manage the production budget, controlling costs related to labor, materials, and overhead.
- Track and report on production costs, identifying areas where savings can be achieved without compromising quality or safety.
- Participate in the development of the annual production budget and long-term strategic planning.
- **Reporting and Communication**:
- Prepare and present regular reports on production performance, including output, efficiency, quality, and safety metrics.
- Communicate effectively with senior management, providing updates on production status, challenges, and achievements.
- Collaborate with other departments, such as Sales, R&D, and Logistics, to ensure alignment of production with business goals.
**Qualifications**:
- Bachelor’s degree in Engineering, Manufacturing, Industrial Management, or a related field.
- 5+ years of experience in a production management role, preferably in the masterbatch, plastics, or chemical manufacturing industry.
- Strong knowledge of polymer processing, extrusion, and compounding techniques.
- Proven leadership and team management skills, with the ability to motivate and develop a diverse production team.
- Experience with lean manufacturing, Six Sigma, or other continuous improvement methodologies.
- Excellent problem-solving, organizational, and decision-making skills.
- Ability to work under pressure and manage multiple priorities in a fast-paced environment.
- Proficiency in Microsoft Office Suite and experience with ERP or production management software.
- Strong communication skills, both written and verbal.
**Working Conditions**:
- Work is performed in a manufacturing plant environment with exposure to machinery, noise, and raw materials.
- May require standing, walking, and lifting for extended periods.
- Standard working hours with flexibility required for shift changes, overtime, and weekend work as needed.
**Experience**:
- Polymers: 3 years (required)
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