Maintenance & Operations Supervisor

4 days ago


Abu Dhabi, United Arab Emirates STYRO Insulation Mat. Ind. LLC Full time

Ensures operation of machinery and mechanical equipment by completing preventive maintenance requirements on engines, motors, pneumatic tools, conveyor systems, and production machines; following diagrams, sketches, operations manuals, manufacturer's instructions, and engineering specifications; troubleshooting malfunctions.
- Locates sources of problems by observing mechanical devices in operation; listening for problems; using precision measuring and testing instruments.
- Removes defective parts by dismantling devices; using hoists, cranes, and hand and power tools; examining form and texture of parts.
- Determines changes in dimensional requirements of parts by inspecting used parts, using rules, callipers, and another measuring instruments.
- Adjusts functional parts of devices and control instruments by using hand tools, levels, plumb bobs, and straightedges.
- Controls downtime by informing production workers of routine preventive maintenance techniques; monitoring compliance.
- Fabricates repair parts by using machine shop instrumentation and equipment.
- Maintains equipment, parts, and supplies inventories by checking stock to determine inventory level; anticipating needed equipment, parts, and supplies; placing and expediting orders; verifying receipt.
- Conserves maintenance resources by using equipment and supplies as needed to accomplish job results.
- Provides mechanical & electrical maintenance information by answering questions and requests.
- Prepares maintenance reports by collecting, analysing, summarizing information and trends.
- Maintains technical knowledge by attending educational workshops; reviewing technical publications; establishing personal networks.
- Maintains continuity among work teams by documenting and communicating actions, irregularities, and continuing needs.
- Maintains safe and clean working environment by complying with procedures, rules, and regulations.
- Contributes to team effort by accomplishing related results as needed.
- Coordinate with external garage for timely maintenance of all company vehicles and monitoring and keeping updated record of each vehicle.
- Ensure safety and efficiency of the facility
- Test and monitor plant process and adhere to recommended safety requirements
- Remain in compliance with facility ISO standards and all HSE guidelines
- Prepare, analyse, and issue production and performance reports
- Control production cost to achieve company GP above 46%
- To Review daily production plans and ensure that the estimated cost tie in within the budget and production target has been achieved
- Develop working instructions, workmanship standards and process documents, and to ensure that they are followed
- Improve continually existing operation, for increased quality, productivity, efficiency, and cost savings
- Investigate operational problems affecting production, reporting, and recommending solutions and conduct root cause analysis
- Manage manufacturing documentation required for product manufacturing.
- Provide manufacturing data i.e. production reports analyzing, machines capabilities, to improve manufacturing process and measure progress to target
- Identify ways to reduce production costs through recommendations - i.e., new process equipment, equipment justification to improve performance
- Work with other relevant departments to determine estimated costs, run time, cost reduction, and close the feedback loop
- Train and supervise staff on new development processes and technology
- Establish a training and quality culture
- Develop and implement plans to improve substandard performance on equipment.
- Handle workload to ensure established service levels are achieved all the times.
- Performs any other task as required.

Ability to commute/relocate:

- Abu Dhabi: Reliably commute or planning to relocate before starting work (required)

**Education**:

- Diploma (preferred)


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