Welding and Fabrication Foreman

3 days ago

Abu Dhabi, United Arab Emirates Al Izaan HR LLC Full time

To lead a team fabricators, welders and helpers and ensures timely, quality and safe execution of piping and structures in accordance to piping classes and quality control requirements. To participate in the long and short term planning for major welding repair works which are related mainly to static equipment (Vessels,Boilers, Furnaces, Tanks, Coolers and Heat Exchangers) as part of the cross-functional team.

**Responsibilities**:

- Supervision of execution of piping installation and modification based on production requirements,construction codes and environmental restrictions.
- Working knowledge of piping, fitting, valves and common equipment to the specific type of process.
- Familiarisation with welding process / techniques and welding defects.
- Cooperation / dealing with quality control team to do non-destructive test for welding joints.
- Working knowledge of codes and Standards ANSI, ASME, ASTM, AWS, API etc. relevant to fabrication and welding works in the context of pressure vessels, piping and structures.
- Working knowledge of various NDT examinations relevant to fabrication and welding of pressure piping,vessels and structures.
- Maintenance and major repairing for Heat Exchangers, Coolers, Valves, Reactors.
- Participates in the shutdown jobs and preparing the time scheduling plan for the projects under execution.
- Provide technical advice and guidance on all related piping works.
- Supervision of the different stages of the projects being executed.
- Working knowledge of specific mechanical elements such as gears, bearing, springs and the like.
- Provides advice on modification and installation of mechanical, stationary and rotating equipment, prepares cost estimates for repair projects and manages such projects till satisfactory conclusion.
- Personally carries out complex jobs of piping fabrication and installation in the field of gas and petrochemical area.
- Supervises machinery work equipment parts and spares for turbines, compressors and other rotating and stationary equipment, using variety of machinery equipment including lathes; milling, boring drilling,lapping and a wide range of precision measuring instruments to achieve acceptable standards of workmanship.
- Supervises the special tools preparation/shaping and spare parts not available for machining operations includes allocating work, checking tolerance, accepting completed work from the Technician concerned and passing to the requesting Department.
- Inspects completed jobs for conformity to statutory and COMPANY standards and regulations.
- Raises store issue documents and assists in the receipt of materials and tools, helping to check the quality and quantity of supply.
- Maintains records of work performed and work in progress in the computerized system
- Arranges the transportation of material to site and interacts with Workshop on the use of heavy equipment and rigging services.
- Determines training needs for team members and trainees, and ensures adequate training on-the-job to them for skill development.
- Ensures observation of HSE regulations and guidelines by team under supervision and promotes the use of safe work practices.
- Participate in TRA meeting & provide inputs about fabrication Hazards.
- Conduct daily tool box talk to ensure safe working environment.
- Ensure housekeeping of fabrication shop, machine shop, equipment and work premises and coordinate to the concern parties for waste disposal.
- Ensure readiness of workshop equipment tools & accessories.
- Maintain inventory of in-house hand tools & consumable.
- Ensure all the lifting tools are properly inspected and colour coded.
- Notifying spares/ consumables unavailability in time, so as to avoid job interruption.
- Preserves special attachments, Jig & Fixtures to be used for machining operations and keeping record against each parts/f Components.
- Ensure readiness of Machine shop equipment, attachments, Jig & fixtures.
- Perform refurbishment of high pressure components like plunger, HP coup rings etc. Using LDPE shop equipment,
- Perform inspection of finished HP components with the help of Ra Meters.
- Ensure all measuring tools are duly calibrated by the 3" Party
- Ensure traceability of spares & materials physically and electronically.
- Notifying spares/ consumables unavailability in time, so as to avoid job interruption.
- Follow and implement Company HSE, PTW and PPE rules as applicable.

**Job Requirements**:

- Technical Diploma (3 Years) in Mechanical Engineering or cquivalent
- NDT minimum Level I in minimum 3 relevant disciplines is mandatory
- Good knowledge of production facilities in an oil/gas or petrochemical industry and of supervision for piping erection, welding Supervision skills.
- Minimum 8 years work experience.
- Capable to Interpret of Engineering & Fabrication drawing
- Capable of Understating Fabrication shop equipment various features & operations as per their OEM Manuals.
- Capable of understating Machine shop equipm

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